DWG. 02 — Capabilities

Everything a carton needs, in one place.

Print, finish and die-cut handled together, so there is one company answerable for the result and no colour drift between stages.

01

The production line

STEP 01

Pre-press

Artwork checks, dieline layout and plate making.

Computer-to-plate
STEP 02

Print

Five-colour offset with coating and UV in one pass.

Komori NL528
STEP 03

Cut

Programmable guillotine cutting to registered marks.

Itotec Robocut
STEP 04

Finish

Lamination, foil, embossing and spot UV to specification.

Gloss · matte · soft-touch
STEP 05

Die-cut

Platen die-cutting and creasing, then packed for despatch.

Up to 889 × 1143 mm
02

See the finish before you order

Foil, spot UV and soft-touch are impossible to judge from a flat photograph. Switch between them and move the light across the carton.

PREMIUM SELECTION
Aria
Hand finished
Net 250g
PREMIUM SELECTION
Aria
Hand finished
Net 250g
PREMIUM SELECTION
Aria
Hand finished
Net 250g
MOVE POINTER TO CATCH THE LIGHT
Finish

03

Capabilities we deliver

Every process below is delivered by us and quality-checked by us, whether produced on our own floor or with a long-standing specialist partner.

Printing

Sheet-fed offset

Five colour with inline coater and UV. CMYK plus a spot colour, or four colours with a coating unit.

Pre-press

Artwork and plates

Dieline layout, imposition, trapping and colour separation. Computer-to-plate output.

Cutting

Guillotine cutting

Programmable cutting to registered marks, up to 45 inches wide.

Forming

Die-cutting and creasing

Platen die-cutting to 889 × 1143 mm, plus an automatic die-cutter at 660 × 483 mm. Sheets wider than 660 mm are guillotined first.

Surface

Lamination

Gloss, matte and soft-touch film lamination, in-house.

Surface

UV and spot UV coating

Full-sheet UV inline with the press, or spot UV applied to selected areas over a matte base.

Decoration

Foil stamping

Metallic foil applied under heat and pressure, in gold, silver and coloured foils.

Decoration

Embossing and debossing

Raised or recessed detail, on its own or registered over foil.

04

Quality control

Colour to brand guidelines

Colour matched at make-ready and checked through the run, so repeat orders match the first.

Registered cutting and folding

Die-cutting registered to print marks, so panels align and boxes form square.

Consistent through the run

Sheets pulled and checked at intervals, not only at the start.

To client specification

Board, dimensions, finishing and packing confirmed against the order before despatch.

Not sure which finish suits your product?

Send the artwork and we will advise, with a price for each option.

Request a quote